Custom metal parts are used in products within various industries: aerospace, defense, commercial, and more. Precision machined components are vital in the proper functionality of these products, and it’s essential to evaluate material selection and manufacturing methods in order to craft these custom components to fit specific applications. Here, we’ll take a closer look at different materials and manufacturing methods that are utilized to produce custom metal parts.
Are you ready to partner with a manufacturer who will take your precision machined parts to the next level? Connect with the team at Allen Tool today.
Understanding the Importance of Material Selection in Custom Metal Parts Production
When designing your metal parts, it’s important to select the right material for your application. Consider several key characteristics, such as durability and surface finish. Will your components need to withstand difficult, rough conditions? Think about the applications in which your metal parts will be used. What dimensions do you need? If these parts require certain aesthetic features, consider what finishing capabilities might be needed during production, such as powder coating.
With these considerations in mind, look into various materials to select the best option for your application:
- Brass, for instance, is durable and able to withstand tough conditions. It is corrosion-resistant and easily adaptable. It is an ideal solution for industrial applications.
- Stainless steel is also highly durable and is able to withstand high temperatures, making it perfect for aerospace and defense components.
- Aluminum is strong but also lightweight. It can easily return to its original shape after impact and is heat and electrically conducting.
Key Considerations for Selecting the Right Manufacturing Method for Your Metal Parts
Now that you’ve considered the right materials for your custom metal components, you need to evaluate various manufacturing methods. Let’s dive into the applications and benefits of different precision machining processes:
- CNC turning: This manufacturing process in which a cylindrical piece is rotated while a cutting tool removes material until the desired dimensions are reached. This process is extremely accurate and cost-effective, as well as efficient.
- CNC milling: Another subtractive manufacturing process, CNC milling uses a rotating cutting tool to remove material from a workpiece. This is efficient, versatile, and well-suited for high-volume production.
- Thread rolling: Here, dies are used on the outside of a metal part to create threads. This leads to increased strength and quality, as well as reduced material waste.
The Importance of Custom Metal Parts Within Various Industries
You’ll find custom metal parts used in a variety of applications. Aerospace utilizes precision machining in order to customize production to suit the specialized needs of the industry. Tight tolerances are needed in order for aerospace components to function as required.
Extreme accuracy is also important in the defense industry. Precision machining capabilities are used in this sector to enhance quality, saving time and money by reducing lead times and material waste.
Custom metal parts are useful in the commercial industry as well, and they often must utilize both low- and high-volume production to meet the needs of the market. Precision machining also enhances the quality and performance of components that are used in important applications, like in the pharmaceutical industry.
Choose Allen Tool for Your Custom Manufacturing Needs
At Allen Tool, we understand the importance of ensuring excellence in your custom metal parts. Our capabilities are vast, and include CNC machining services, thread rolling, prototyping and more.
We support our customers with whatever they may need, no matter the application, and have extensive industry experience that helps us to adapt to the unique requirements of our customers. Get in touch with Allen Tool today to learn how we can boost the quality of your custom metal parts.